Niebling HPF SAMK400 High Pressure Forming Machine (2022) and Niebling NST 100 Intelligent Servo Punch Press (2022)

HPF SAMK400 with
EEM module automatic film loading from magazine stack
FAM module automatic removal of protective film
SSR FIM2-607dr LC pro HPN ultra violet (UV) lacquer curing system with conveyor (2022)
ESTA Dustomat 16M mobile dust extractor

Niebling NST 100 Intelligent Servo Punch Press (2022)

Thieme 3030/20 H Vision Screen Printing Machine (2021) with Natgraph 54318A 110-6004-R-IR-85 dryer (2021)
• Parallel-lifting upper unit
• Automatic gripper/belt delivery
• Max. print format: 900 × 1,050 mm
• Max. sheet format: 930 × 1,070 mm
• Max. screen frame format: 1,250 × 1,600 mm
• Max. print material height (semi-automatic): 50 mm
• Max. print material height (¾-automatic): 4 mm (optional up to 16 mm)
• Number of print cylinders: 3
• Number of flood cylinders: 2
• Belt output height: 850 mm (±10 mm)
• Working height (top of table): 980 mm (±10 mm)
• Cleaning position (approx.): 500 mm
• Programmable screen printing form distance: 4–50 mm
• Frequency-controlled squeegee drive
• Programmable squeegee stroke
• Pneumatic screen clamping
• Pneumatic master frame clamping
• 3-point positioning system for screen alignment
• Motorized screen alignment in 3 axes
• Multiple squeegees
• Adjustable blow-back
• Pneumatic registration pins, individually switchable: 1 each left and right, 5 at the rear
• Rear belt output
• Screen insertion optionally from left or right
• Siemens PLC control 1516F with touch panel
• Modem for remote diagnostics
• Foot control

Vision system for screen alignment from above:
• Number of cameras: 2 (fixed, not adjustable)
• Mechanical repeat accuracy: ± 40 μm (tolerance)
• Alignment mark: round, white, diameter: 1.5 mm
• Screen adjustment: electromechanical
• Alignment window: 12×12 mm

Vision system for substrate alignment, including Siemens control system:
• Number of cameras: 2 (up to 4 possible)
• Mechanical repeatability when aligning to print fiducials: ± 40 μm (tolerance)
• Alignment mark: flexible
• Alignment time with print fiducials: 1–2 seconds (depending on tolerance and accuracy)
• Control system: Siemens
• Table alignment: electromechanical, air-cushioned
• Table drive: servo motor
• Alignment window: 12x12 mm

Teknek dust & particle removal and film cleaning system

DMC Printer Keyence MGK1000 (located between the cleaning and printing station), including DMC reader MKC1 mounted on a linear axis
DMC reader Keyence SR1000 at the dryer outlet, manually adjustable

Natgraph 54318A 110-6004-R-IR-85 dryer (2021):
• Infeed module: 1000 mm
• HD hot air module 1: 2000 mm, max. 85°C
• HD hot air module 2: 2000 mm, max. 85°C
• HD hot air module 3 + IR: 2000 mm, max. 85°C with 6 IR emitters
• Recirculating air cooling module: 2000 mm
• Active cooling/chiller module: 2000 mm
• Outfeed section: 500 mm
• Total length: 11,500 mm
Special version with Siemens S7-1200 control system

ICS Cool Energy iC 305 chiller

Film outfeed collection tray 1120x860mm