EV Car Stator Assembly Line (2020)
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Location:
Czechowice-Dziedzice, POLRemoval & Shipping:
Buyer Must Arrange. See details.
WATCHERS: 1 |VISITORS: 26
Taxes
To be added at payment
Buyer's Premium
18%
Seller's Terms & Conditions
Event
Description
| Condition | Used/See Description |
| Lot Number | 30581-10 |
Designed to produce stators with a height range of 100–210 mm and a diameter of 160 mm
Including manual, semi-automated, and fully automated operations
Cycle time: 86 s
Please note:This assembly and testing line is similar to the listed line from 2021, with only minor hardware discrepancies compared to the newer one
Stations and Equipment
End Plate Sub-assembly (Gluing)
End plate Loctite gluing onto metal sheet stack and laser marking
Grob semi-automated assembly machine
Keyence laser
Stator Stack Preparation
Stator stack preparation (loading) and height measurement
7 metal sheet stacks with a height of 25 mm loaded on a rotating table
Slot Insulator Insertion
U-shaped paper insulator insertion
Grob automated assembly machine
Insertion of 48 “U”-shaped paper insulators
3x Winding Stations
3x copper wire winding stations, wire fed from barrels
Grob automated assembly machines
Maximum number of wires: 15
Insulation Tube Assembly and Cutting
6 manual stations for insulation tube assembly
1 cutting station connected via conveyor
2x Wire Pre-forming
2 automated wire pre-shaping stations
2T Kistler press
Phase Separator Assembly
6 manual phase separator assembly stations between coil assembly stations, connected via conveyor
1 rotating station for stator cradle rotation
8x Stator Hot Crimping Preparation
8 manual stations for stator hot crimping preparation
2x Connector Hot Crimping
2 electric welding machines with force and current measurement
Lingl PZ5 welding machines
10x Final Forming Preparation
10 manual stator final forming preparation stations
Final Wire Forming
Wire shaping using a 2T Kistler press
2x Lancing
2 Grob automated stator lancing machines
Lancing for stator heights of 140 mm and 210 mm
Phase Separator Cutting Station
Teknomatik semi-automated stator lifting and pre-cutting machine
Stator Stack Skewing and Laser Welding
Automated skewing, laser welding, and laser marking
KUKA robot KR 250 R2700-2/FLR
TRUMPF TruDisk 4002 welding laser
End-of-Line (EOL) Electrical Measurement
Semi-automated stations for high- and low-voltage testing
ETL ATS 400 automatic test system
ZAW resistance measurement tester
Heat Shrink Tube Assembly
Prospertech semi-automated stations for heat shrink tube placement on wires
Stator Resin Impregnation
Automated Tecnofirma resin application and heating process
Includes:
1x induction heating zone
1x pre-heating zone
5x impregnation zones
2x infrared lamp zones
1x gelation zone
1x curing zone
Integrated Minimax firefighting system
KUKA robot KR 150 R2700-2/FLR
Q & A
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Inspection
Items offered for sale are sold “as is / where is” subject to sale terms and conditions. Most items are used and may contain defects. Bidders may inspect the property prior to bidding. Inspection is by appointment only. Please use the 'Ask your question' feature to schedule an appointment for Inspection.
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Removal
Items may be removed by appointment only. All items must be removed within the removal period stated on the event page. The Buyer is responsible for all arrangements and work related to the removal of the assets unless otherwise stated and must adhere to the site-specific health and safety requirements. LSI or any of its group of companies does not act as shipper or exporter of record without its express consent.For EU located assets, non-EU buyers need to engage a customs broker /freight forwarder if exporting assets outside of the EU.For UK located assets, non-UK buyers need to engage a customs broker /freight forwarder if exporting assets outside of the UK.If asset is located outside of UK or EU, bidders should adapt clause above accordingly.
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Special Instructions
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