EV Car Motor Assembly and Testing Line (2020)

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Commissione d'acquisto

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Termini e condizioni del venditore

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Descrizione

EV Car Motor Assembly and Testing Line (2020)
Designed to produce EV motors in the power range of 180–300 kW
Including manual, semi-automated, and automated operations
Cycle time: 86s
Please note:This assembly and testing line is similar to the listed line from 2021, with only minor hardware discrepancies compared to the newer one

Stations and Equipment

Component loading
KUKA KR15 R2700-2/FLR robot
Material infeed
Inner housing heating with induction coil up to 240 °C
Stator pressing into housing
1T TOX press
Keyence CA-DQP25X
Cooling tunnel
Cooldown to 24 °C
Cycle time: 600 s

X-ring and D-ring inner housing assembly
X-ring and D-ring seal insertion into housing
Dedicated round assembly tool available

Outer housing pre-assembly
Flange screw into housing with Bosch Rexroth ESA013G-G0 screwdriver
Automatic inner and outer housing joining

Outer housing assembly
3T TOX EQK 030 press
2x Cognex scanners
2x Keyence Camera V3
3x VS camera systems

Rotor magnetization and measurement
Magnet magnetization
MagSys magnetizer MC3K82
Magnetizing fixture MFFer8/160/250

A-shield pre-assembly and rotor insertion
Rotor bearing and resolver pressing
3T TOX press

A-shield assembly into outer housing
1T TOX EQK press
A-shield screwing into outer housing with pneumatic screwdriver (5 Nm)

Mounted component fastening
Fastening with 4GE59 Rexroth screwdriver
Manipulator system Handyflex 400

Inter-connector connection
Manual mounting of inter-connector and insulating tube

Counter ring insertion, cooling cover, and vent assembly
3T TOX EQK 030 press

Rotor cooling cover mounting
Screwing with 4 Nm

End-of-line (EOL) electrical testing loop
5x Deutronic testers, including:
ETL ATS 400 high-voltage testers
HIOKI RM3545 resistance testers
Reilhofer EOL analyzers

Inter-connector disconnection station
Disconnection of the inter-connector
Insertion of 2 screws and screwing with Rexroth screwdriver (13 Nm)
Manipulator system Handyflex 300
Washer control
Motor rotation

Leak testing
2x Leak test stations with Innomatec LTC-902 testers
Vacuum and overpressure leak tests
Tested quantity: approx. 50,000 pcs per test station

Rotation, laser marking, stamping, engraving, and inspection
ADT stamping machine
Arex Laser 450
Keyence CA-H camera system
Datalogic CBX 100 reader
Tested quantity: approx. 130,000 pcs

Transportation protection
Yellow transportation cover/cap and plug assembly
Manual insertion of caps and hole securing

Packaging and final inspection
Dalmec manipulator

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Controllo

Items offered for sale are sold “as is / where is” subject to sale terms and conditions. Most items are used and may contain defects. Bidders may inspect the property prior to bidding. Inspection is by appointment only. Please use the 'Ask your question' feature to schedule an appointment for Inspection.

Pagamento

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Eliminazione

Items may be removed by appointment only. All items must be removed within the removal period stated on the event page. The Buyer is responsible for all arrangements and work related to the removal of the assets unless otherwise stated and must adhere to the site-specific health and safety requirements. LSI or any of its group of companies does not act as shipper or exporter of record without its express consent.For EU located assets, non-EU buyers need to engage a customs broker /freight forwarder if exporting assets outside of the EU.For UK located assets, non-UK buyers need to engage a customs broker /freight forwarder if exporting assets outside of the UK.If asset is located outside of UK or EU, bidders should adapt clause above accordingly.

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Istruzioni speciali

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